APPENDIX 1. SAMPLE CHECKLIST FOR A CONDITION INSPECTION

    S = SATISFACTORY U = UNSATISFACTORY
    (correct all unsatisfactory items prior to flight)

    Builder/Inspector

    S

    U

    S

    U

    Registration/Airworthiness/Operation Limitations

           

    Aircraft Identification Plates Installed

           

    Experimental Placard Installed

           

    Weight and Balance/Equipment List
    (updated for each flight)

           

    Radio License

           

    Wings:
    Remove Inspection Plates/Fairings

           

    General Inspection of the Exterior/Interior Wing

           

    Flight Controls Balance Weights for Security

           

    Flight Controls Proper Attachment (No Slop)

           

    Flight Control Hinges/Rod End Bearings Serviceability

           

    Flight Controls Properly Rigged/Proper Tension

           

    Inspect All Control Stops for Security

           

    Trim Control Properly Rigged

           

    Trim Control Surfaces/Hinges/Rod End Bearings Serv.

           

    Frayed Cables or Cracked/Frozen Pulleys

           

    Skin Panels Delaminate/Voids (Coin Test)

           

    Popped Rivets/Cracked/Deformed Skin

           

    Fabric/Rib Stitching/Tape Condition

           

    Lubrication

           

    Wing Attach Points

           

    Flying/Landing Wires/Struts for Security

           

    Corrosion

           

    For U/L Aircraft Check

           

    Flight Control Bolts/Pins for Safety and Condition

           

    Wing/Strut/Cable Attachments and Hardware for Safety and Condition

           

    Fuel System: Corrosion

           

    Fuel Lines for Chafing/Leaks/Security/Condition

           

    Sump All Fuel Tanks for Water or Debris

           

    Fuel Caps for Security

           

    Fuel Placard

           

    Fuel Valve/Cross Feed/for Operation and Security

           

    Clean Fuel Filters/Gascolator/Flush System

           

    Inspect Fuel Tank Vent System

           

    Landing Gear:
    Inspect Struts/Torque Links for Attachment

           

    Inspect Struts for Proper Extension

           

    Inspect for Hydraulic Leaks

           

    Check All Bushings for Wear/Free play

           

    Check Lubrication

           

    Inspect wheels for alignment

           

    Wheel/Tires for Cracks and Serviceability

           

    Wheel Bearings for Lubrication

           

    Inspect for Corrosion

           

    Inspect Nose Gear for Cracks and Travel

           

    Inspect Tail Wheel for Cracks and Travel

           

    Perform Gear Retraction Test/CK Indicator Lights

           

    Emergency Gear Retraction System

           

    Check Tire Pressure

           

    Brake Lining Within Limits

           

    Brake Disks for Cracks, Wear and Deformity

           

    Brake Hydraulic Lines for Leaks and Security

           

    Fuselage:
    Remove Inspection Plates and Panels

           

    Inspect Bulkheads and Stringers for Popped Rivets and Cracked Skin

           

    Inspect for Delaminated Skin/Voids (Coin Test)

           

    Inspect the Security of All Internal Lines

           

    Inspect Windows/Canopy for Cracks and Fit

           

    Inspect Door or Canopy Latching Mechanism

           

    Inspect Fire Wall for Distortion and Cracks

           

    Inspect Rudder Pedals and Brakes for Operation and Security

           

    Inspect Behind Firewall for Loose Wires and Chafing Lines

           

    Check Control Stick/Yoke for Freedom of Movement

           

    Check Flap Control Operation

           

    Check Cable and Pulleys for Attachment and Operation

           

    Perform Flood-Light Carbon Monoxide Test

           

    Ensure The Cockpit Instruments Are Properly Marked

           

    Inspect Instruments, Lines, for Security

           

    Check/Clean/Replace Instrument Filter

           

    Inspect Cockpit Fresh Air Vents/Heater Vents for Operation and Security

           

    Inspect Seats, Seat Belts/Shoulder Harness for Security and Attachment

           

    Corrosion

           

    Check Ballistic Chute Installation Per Manufacturer

           

    Recommendations

           

    Empennage/Canard

           

    Remove Inspection Plates and Fairings

           

    Inspect Canard Attach Points for Security

           

    Inspect Vertical Fin Attach Points

           

    Inspect Elevators/Stabilizer Attach Points

           

    Inspect Hinges/Trim Tabs/Rod Ends for Attachment and Free Play (Slop)

           

    Inspect Empennage/Canard Skin for Damage/Corrosion

           

    Inspect All Control Cables, Hinges and Pulleys

           

    Inspect All Control Stops

           

    For U/L:
    Check All Attachment Points and Control for Safety Condition

           

    Engine:
    Perform Compression Test #1 _____ #2_____ #3 _____
    #4 _____ #5 _____ #6 _____

           

    Change Oil and Filter (Check for Metal)

           

    Inspect Ignition Harness for Condition and Continuity

           

    Check Ignition Lead Cigarettes for Condition/Cracks

           

    Clean and Gap Spark Plugs

           

    Check Magneto Timing/Points/Oil Seal/Distributor

           

    Inspect Engine Mount/Bushings

           

    Inspect Engine Mount Attachment Bolt Torque

           

    Inspect Alternator/Generator Attachment

           

    Check Alternator/Generator Belt Condition

           

    Inspect Cylinders for Cracks/Broken Fins/Exhaust Stains

           

    Inspect Engine Baffles for Cracks/Condition

           

    Check for Oil Leaks Inspect Vacuum Pump and Lines

           

    Inspect Oil Vent Lines

           

    Inspect All Cabin Heat/Carb Heat/Defroster Ducts for Condition

           

    Inspect Carburetor for Security & Clean Inlet Screen

           

    Inspect Intake Hoses/Seals for Security/Leaks

           

    Inspect Throttle/Mixture/Carb Heat/Control For Proper Travel and Security

           

    Inspect Carb Heat Air Box for Cracks/Operation

           

    Inspect Condition of Flexible Fuel and Oil Lines

           

    Inspect Oil Cooler for Leaks and Condition

           

    Check Exhaust System for Attachment and Condition

           

    Check Muffler/Internal Baffle/for Security

           

    Check Exhaust Pipes/Flanges for Security & Attachment

           

    Repack Exhaust Gaskets as Required

           

    Check Cowling for Cracks and Security

           

    For U/L:
    Check Carb Boots on 2 Cycle Engines for Cracks

           

    Check Safeties on Exhaust Springs

           

    Perform 2 Cycle Compression Test to Check Seals

           

    Ensure Spark Plug Caps are Safetied on Inverted Engines

           

    Propeller:
    Check Spinner and Back Plate for Cracks

           

    Inspect for Cracks/Stone Damage/Nicks

           

    Check for Delamination (Wood/Composite Blades)

           

    Check Prop Bolts Torque/Safety Wire

           

    Check for Oil Leaks (Crankcase Nose Seal)

           

    Grease Leaks (Constant Speed Prop)

           

    Check Propeller Governor for Leaks and Operation

           

    Check Prop Track

           

    Check Prop Balance (Wood Prop)

           

    Electrical

           

    Spare Fuses Available

           

    Battery Serviced and Free From Corrosion

           

    Battery Box Free From Corrosion

           

    ELT Battery Free From Corrosion and Current Battery

           

    Check Landing Light Operation

           

    Check Position Lights Operation

           

    Check Anti Collision Light for Operation

           

    Inspect All Antenna Mounts and Wiring for Security

           

    Check All Grounding Wires (Engine to Airframe, Wing to Aileron/Flap, etc.)

           

    Inspect Radios/Leads/Wires for Attachment & Security

           

    Inspect Circuit Breakers/Fuses Panels for Condition

           

    Operational Inspection:
    Visual Inspection of the Engine/Propeller

           

    All Inspection Panels and Fairings Secure

           

    Personnel with Fire Bottle Standing By

           

    Brake System Check

           

    Proper Fuel in Tanks

           

    Engine Start Procedures

           

    Oil Pressure/Oil Temperature Within Limits

           

    Vacuum Gauge Check

           

    Magneto Check/Hot Mag Check

           

    Idle RPM/Mixture Check

           

    Static RPM Check

           

    Electrical System Check

           

    Cool Down Period/Engine Shut Down

           

    Perform Oil, Hydraulic, and Fuel Leak Check

           

    Paperwork:
    Airworthiness Directives

           

    Record Findings and Sign Off Inspection and Maintenance in Aircraft Log Books

           


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